Global Control Valve Market Outlook 2025–2030: Efficiency and Reliability at the Core

The control valve market is anticipated to grow from USD 10.42 billion in 2025 to USD 13.30 billion by 2030, at a CAGR of 5.0% over the forecast period. The global market for control valves has expanded notably, driven by rising industrial automation needs, the quest for streamlined process control, and innovations in valve technology, leading to improved efficiency and dependability.

A recent trend transforming the control valve market is the integration of smart diagnostics and Industrial Internet of Things (IIoT) technologies. These advancements enable real-time monitoring, predictive maintenance, and adaptive control, which improve process efficiency and reduce unplanned downtime. By embedding sensors and digital positioners within control valves, manufacturers can now offer self-diagnostic capabilities that alert operators to potential failures well in advance. This development is particularly beneficial in industries such as oil & gas, power generation, and chemicals, where uninterrupted operations are critical. Furthermore, the shift toward low-emission and noise-reducing valve designs aligns with tightening environmental regulations, driving broader adoption across both greenfield and retrofit projects.

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The actuator segment accounted for the largest share of the control valve market in 2024. It is experiencing robust growth, driven by increasing industrial automation and the need for precise control in various processes such as oil & gas, water treatment, and manufacturing. Technological advancements and the emphasis on efficiency further propel market expansion, fostering innovation and adoption.

The stainless steel segment accounts for the largest share of the overall control valve market.

Stainless steel’s prominence in the control valve market continues to surge due to its corrosion resistance, durability, and suitability for various industrial applications. With increasing demands for reliability and longevity in valve systems, stainless steel’s robust properties make it a preferred choice, driving its significant growth trajectory.

The rotary valve segment accounts for the largest share of the overall control valve market.

The control valve market has witnessed a notable rise in the adoption of rotary valves. Renowned for their precision control and reliability, rotary valves offer enhanced performance across diverse industrial applications, including oil & gas, chemical processing, and power generation. Their ability to regulate flow effectively, coupled with advancements in design and materials, has fueled their growth trajectory in the market.

The >6″-25″ control valve segment accounts for the largest share of the control valve market.

The market for this segment has seen robust growth, driven by expanding industrial infrastructure, particularly in energy, oil & gas, and water treatment sectors. Increasing automation demands and technological advancements in valve design have further fueled this expansion, catering to diverse industrial needs.

The oil & gas industry is the largest end user in the control valve market. Control valves play a vital role in the oil & gas industry by regulating the flow of fluids within pipelines and processing systems. Their growth in the sector has been significant, driven by advancements in technology, increasing demand for efficiency, safety, and environmental regulations. These valves enable precise control over flow rates, pressures, and temperatures, enhancing overall operational reliability and performance across exploration, production, refining, and distribution processes.

Asia Pacific is estimated to account for the largest share of the global control valve market.  In the Asia Pacific region, the growth of control valves has been remarkable in recent years, driven by various factors such as industrialization, infrastructural development, and increasing demand for process automation across diverse sectors such as oil & gas, power generation, and water & wastewater treatment. With advancements in technology and the adoption of smart valve solutions, the market is witnessing a significant expansion. This growth trajectory is expected to continue as industries strive for enhanced efficiency, reliability, and safety in their operations.

China commands the largest share in the global control valve market owing to a combination of expansive end-use industries, policy-driven infrastructure growth, and a thriving domestic manufacturing ecosystem. The country has made substantial investments in sectors such as oil & gas, chemicals, water & wastewater treatment, and power generation, all of which are core application areas for control valves. China’s rapid urbanization and industrialization have led to the development of large-scale industrial complexes and utility networks, requiring advanced flow control solutions to ensure operational efficiency and safety. Furthermore, government initiatives such as the “Dual Carbon” goals and environmental regulations are prompting upgrades in energy and emissions management infrastructure, increasing the deployment of advanced control valves in process automation systems. The integration of Industrial Internet of Things (IIoT) technologies and smart manufacturing practices has also led to growing demand for intelligent and automated valve systems across industrial plants.

China’s domestic manufacturers are increasingly innovating in valve design, automation compatibility, and reliability, enabling them to compete with international players while catering to local demand. In addition to domestic consumption, China is also emerging as a major exporter of control valves, supported by its cost-effective production capabilities and growing focus on quality and compliance with global standards. These factors collectively contribute to China’s leadership in the control valve market, both as a high-demand region and a global production base.

Key players in the control valve market are SLB (US), Emerson Electric Co. (US), Flowserve Corporation (US), IMI (UK), and Crane Company (US). These companies own an extensive, diversified product line with a strong global footprint. With their broad base of products and operations worldwide, these companies are well-suited to expand and increase their presence in this dynamic market.